Quality Assurance of Seamless and Welded Steel Tubes on a Completely New Level
With the new generation ROTOMAT DA and TRANSOMAT DA flux leakage test systems FOERSTER is setting new standards in continuous quality assurance of ferromagnetic steel tubes. The test systems enable the reliable detection of natural and longitudinal defects, as well as obliques with predominantly longitudinal orientation. The miniaturization of sensors together with highly integrated electronic components dramatically increases the number of channels. This makes a more precise and finer scan of the surface possible, giving a more complete set of information regarding detected defects. The newly introduced C-Scan visualizes these defects in high-definition and real-time, resulting in a completely new evaluation of the tubes to meet rising quality requirements.
The Highlights
- Reliable detection of natural transversal and longitudinal defects, was well as obliques with predominantly longitudinal orientation
- Improved detectability of inner defects
- More precise decision between outer and inner defects
- Reduction of untested ends
Technical Data
Range of diameters: | 20 mm - 520 mm |
Range of wall: | 2 mm - 20 mm (thicker than 20 mm possible for exterior defect testing) |
Tolerances: | in accordance with API 5 CT, L and DP |
End consistency: | plain, non-cutted, or up-set ends; non-threaded or with couplings |
Test piece temperature: | > 0 °C to 80 °C |
Test speed: | 0.2 m/s to 3 m/s (depending on external diameter and wall thickness) |
Norms
API 5 CT
Specifies the technical requirements for steel pipes used in oil and gas industry for casings, tubings and couplings.
API 5 L
Describes the requirements for seamless and welded steel pipes used in pipelines transporting oil and gas. The API 5L specifications correspond to ISO 3183.
API 5 DP
The standard specifies the technical delivery conditions for steel pipes used as drilling tubes primarily in the oil and gas industry.
DIN EN ISO 10893-3
Describes the automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse imperfections.
ASTM E570
Describes the flux leakage test of seamless and welded ferromagnetic steel tubes.
R53383
Specifies the requirements for hot-molded seamless steel tubes.